CNC vertical lathes excel in brake disc manufacturing, holding all machining tolerances tightly within 0.02mm. This precise control guarantees full interchangeability for wheel and axle assembly fitting.
Critical performance benchmarks including brake disc end face runout and thickness deviation are consistently machined to IT6–IT7 precision grades. The finished surface roughness also complies with standard automotive industry specifications, effectively preventing brake shake and vibration during driving.
Certain models like the CK525 double-column CNC vertical lathe support simultaneous dual-tool feeding and processing. This design evenly distributes cutting force, lowers workpiece deformation from localized stress concentration, and further upgrades overall machining accuracy.
Our KD500 double-column CNC vertical lathe can be fitted with a customized grinding head as an optional configuration. It combines high-efficiency rough turning and high-precision finish grinding in one machine, delivering outstanding performance for integrated brake disc machining.
Brake disc machining CNC vertical lathe production combine turning, grinding and milling capabilities all in one machine. This all-in-one processing design eliminates positioning errors that commonly occur with repeated workpiece clamping.
Integrated vertical lathes for both rough and fine machining can finish rough turning, precision finishing and drilling in a single setup. This greatly shortens overall processing time, cutting production cycle costs by over 30%.
These Brake disc machining CNC vertical lathes can be fitted with hydraulic or servo turrets. They deliver fast tool changes in just 0.5 seconds for adjacent tools and 2 seconds for cross-edge tool switching, effectively shortening production rhythms and boosting overall output efficiency.
The vertical structure of CNC vertical lathes lets the worktable directly bear the full weight of brake disc workpieces, which greatly eases the load on the main spindle and bearing components. This design notably cuts down mechanical vibration and workpiece deformation during processing.
Specialized brake disc vertical lathes adopt a thermally symmetrical box-type cast iron frame with reinforced ribs. This construction efficiently restricts thermal deformation and keeps long-term machining accuracy stable under continuous production conditions.
CNC vertical lathes adopt high-frequency hardened guideways together with precision-finished ball screws. This proven configuration maintains stable transmission accuracy and robust structural rigidity even under long-duration continuous production.
The machine is equipped with an automatic intermittent lubrication system. It delivers timed, metered and pressure-stabilized lubrication to all guideways and ball screws, minimizing mechanical wear and effectively prolonging the overall service lifespan of the equipment.
CNC vertical lathes feature flexible configurable design to suit a wide range of machining requirements. Simply swapping fixtures and cutting tools or upgrading the CNC control system enables the machine to handle brake discs in various specifications. It covers small and medium-sized discs below 500mm in diameter, as well as large heavy-duty workpieces of bigger sizes.
Additionally, the lathe can be seamlessly integrated with automatic loading and unloading units to form fully unattended production lines. This setup helps enterprises cut labor expenses substantially, while delivering more consistent and stable batch machining output.
The standard CNC configuration for brake disc vertical lathes comes with GSK control system. We also support optional upgrades to Mitsubishi, Siemens, Fanuc, KND and other mainstream CNC systems according to customer requirements.
The onboard CNC system records full machining data in real time, continuously monitoring key factors including workpiece blank allowance and tool wear condition. It automatically optimizes and adjusts cutting parameters throughout the process, keeping every batch of brake discs with stable and consistent machining quality.
Brake disc roughing and finishing vertical lathes adopt a combined design of liquid-cooled spindle, high-rigidity movable column structure and automatic chip removal system.
It realizes one-stop integrated machining for brake disc parts, greatly boosts the metal removal efficiency per unit time, and maintains outstanding long-term machining precision all the while.
More models are available for you to choose from
