45 Degree Inclined Bed CNC Inclined Lathe For Easy Chip Removal
45 degree inclined bed CNC inclined lathe for easy chip removal
Customizable
The CNC tilt lathe adopts laser calibration to control positioning accuracy to ensure maximum accuracy.
The CNC tilt lathe can process up to 16 inches in diameter and 40 inches in center distance, and can process large parts.
The inclined lathe is tilted at 45° to ensure that the chips flow smoothly to the optional chip conveyor, which is easy to use.
CNC tilt lathes come standard with a high-performance chip conveyor and control technology with exceptional reliability.
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Technical Parameters
| Specification | unit | TCK4550 | TCK4556-500 | TCK4556-1000 | TCK4572-1500 |
| Swing over bed | mm | 500 | 560 | 560 | 720 |
| Max machining length | mm | 360 | 350 | 350 | 620 |
| Swing over slide | mm | 500 | 500 | 1000 | 1500 |
| Spindle motor power | KW | 11-15 | 11-15 | 30-37 | 30-37 |
| Diameter of spindle through hole | mm | 65 | 65 | 65 | 80 |
| Max spindle speed | rpm | 50-4500/177 | 50-4500/177 | 50-4500/177 | 50-3500/145 |
| Tilt angle | deg | 45 | 45 | 45 | 45 |
| Hydraulic chuck | - | 8"/10" | 8"/10" | 15"/18"/21" | 15"/18"/21" |
| X-axis travel | Kw | 200 | 200 | 200 | 420 |
| Z-axis travel | mm | 550 | 560 | 1050 | 1550 |
| Tailstock sleeve diameter / travel | mm | 450 | 450 | 900 | 1650 |
| Sleeve taper | MT | 5 | 5 | 6 | 6 |
| X/Z fast movement | m/min | 30/30 | 30/30 | 30/30 | 12/16 |
| Overall dimensions | mm | 2300*1600*1800 | 2300*1600*1800 | 5000*2400*2800 | 6000*2400*2800 |
| Machine weight (approx) | Kg | 3600 | 3600 | 4500 | 5000 |
Performance characteristics
High quality
1. The CNC system of the inclined bed CNC lathe can be selected according to customer requirements. Siemens Fanuc, Mitsubishi and other CNC systems can be selected. The stable control unit ensures that the machine tool is more stable.
2. The pre-tightened double spindle nuts of the CNC inclined lathe ensure zero backlash and good rigidity.
High precision
3. These features of the CNC inclined lathe are combined with the large lead screw to ensure minimal temperature influence and high dynamics.
4. The CNC inclined bed CNC lathe adopts well-known brand parts such as Taiwan hydraulic tool holder, hydraulic chuck, HIWIN ball screw, etc. to ensure the high performance of the whole machine.
Advantages of CNC technology in processing automotive mechanical parts
Improve processing accuracy: CNC machine tools achieve precise control of the processing process through high-precision servo systems, thereby significantly improving the processing accuracy of parts.
Improve processing efficiency: The multi-axis linkage function of CNC machine tools can perform multiple processing tasks at the same time, further shortening the production cycle. It can not only meet the needs of large-scale production, but also complete small-batch customized production in a short time.
The processing process is more flexible: CNC technology can quickly adjust processing parameters and process flow through programming according to different processing requirements, realizing flexible production of multiple varieties and small batches.
The product is not waterproof, please do not wash or contact with water;
Do not allow children without adult supervision to use this product alone, children should not be left alone with product accessories, risk of choking.
Regularly check for loose screws, damaged parts or broken seams and replace damaged parts if necessary. When disassembling or assembling, please follow the instruction manual carefully to avoid unnecessary damage.
Advantages of CNC technology in processing automotive mechanical parts
01/Improve processing accuracy: CNC machine tools achieve precise control of the processing process through high-precision servo systems, thereby significantly improving the processing accuracy of parts.
02/Improve processing efficiency: The multi-axis linkage function of CNC machine tools can perform multiple processing tasks at the same time, further shortening the production cycle. It can not only meet the needs of large-scale production, but also complete small-batch customized production in a short time.
Factors affecting the machining accuracy of CNC machine tools
Temperature factors
For metal parts, when the temperature is high, the metal shape will expand; when the temperature is low, the metal shape will shrink.
Installation environment factors
CNC machine tools emphasize the installation position during application. During the installation process, the vibration position needs to be controlled, and moisture, radiation and other factors should be prevented to avoid seriously affecting the operation of CNC machine tools.
Thermal deformation factors of the process system
When CNC machine tools are processed, parts will generate a lot of heat due to friction, and the contact between parts is uneven, which may cause deformation problems, especially some areas that are overheated.
Programming error factors
There are two types of errors that play a key role in programming, one is interpolation error and the other is approximation error.
CNC lathe processing is a processing method that uses high-precision and high-efficiency automated lathes to control the movement of parts and machining tools through digital information. The machining accuracy of CNC lathes refers to the degree to which the actual geometric parameters of the machined parts match the ideal geometric parameters specified in the drawings. The higher the degree of conformity between the actual geometric parameters of the machined parts and the ideal geometric parameters specified in the drawings, the higher the precision of CNC lathe processing.
1. During the operation of the CNC lathe, once there is a problem with the configuration of the CNC lathe system, the workpiece will not meet the precision standard.
2. During the operation of the CNC lathe, tool setting angles and measurement errors are also common important factors affecting the machining accuracy of machine tools.
3. CNC lathe operators should choose a processing method that meets the requirements according to the precision standard of the workpiece to be processed, so as to avoid affecting the precision of part processing due to unreasonable workpiece processing methods.
CNC lathe in automotive parts machining
When machining automobile parts, CNC lathes can establish corresponding control programs, thereby creating a more flexible processing environment to ensure the quality and efficiency of automobile parts processing. CNC lathes use program programmability to analyze actual processing needs and adjust tool trajectory, processing parameters and other values based on the analysis results to improve the flexibility of the processing process. For example, based on factors such as part processing size and volume, flexible adjustments can be made to the tools and drills used in processing to meet milling and drilling requirements in different situations and achieve diversification of part processing processes.
After the CNC machine tool completes the installation of tools and fixtures as required, the workpiece can be installed based on the CNC machining program. After completing a certain program, the next program will be executed. After executing this program, the staff should conduct a systematic check on the program execution process to see if there are any execution errors or omissions. In this process, it is also necessary to check the work quality of each subprogram. If the quality of the program meets the requirements, the next program will be executed. If a subprogram fails to complete the task as required, a corresponding program needs to be formulated to correct the error. In the process of machining automotive parts, if it is found that the machining quality of the workpiece does not meet the standards, it is necessary to suspend the machining. At the same time, it is necessary to adjust the machining parameters of the CNC machine tool based on the actual situation on site to create a good machining environment. For example, if the tool compensation value of the CNC machine tool is relatively small, resulting in unreasonable machining dimensions, this situation can be changed by manually adjusting the parameters or replacing the tool, giving full play to the application value of CNC technology.
(1) Select a reasonable and effective CNC system to ensure that it has high work efficiency and machine tool accuracy, thereby ensuring that it has high productivity.
(2) Use various tools in the CNC lathe so that it can complete a variety of processing and meet the specified requirements of the machine tool.
(3) Some suggestions are made to improve the automation level of CNC technology and equipment.
(4) Pay attention to the necessary technical training of machine tool personnel and operators during the production management of CNC lathes.
(5) Improve the level of CNC tools and testing instruments and standardize their quality.
Certifications
Company Introduction
Our company has a group of experienced professional mechanical engineering designers, precision processing equipment, superb processing technology and modern management mode, which lay a solid foundation for producing high-quality products. At the same time, our company continues to innovate in technology, with more and more products and complete models, to create reliable and practical mechanical equipment for you.
vision of the future
Become a global leader in CNC machine tools
mission
Provide customers with efficient, precise and reliable processing solutions
system of values
Leadership, speed, service, sharing, passion, positivity, curiosity.
company philosophy
Pioneering, innovating, breaking through, creating
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