
Fully automatic CNC vertical machining center processes parts
The fully automatic CNC vertical machining center is a highly automated mechanical equipment used to process various parts. Such machine tools often feature multi-axis control, automatic tool changing, automatic workpiece holding and other advanced automation features to increase production efficiency and reduce manual intervention. The following are the general steps and characteristics of this kind of mechanical equipment when processing parts:
1.CAD/CAM design and programming:
The machining process usually starts with a CAD model of the part. Using computer-aided design and computer-aided manufacturing software, engineers can create digital models of parts and generate machining programs.
2. Workpiece clamping:
The workpiece is usually held on the workbench by clamps to ensure stability throughout the machining process. Automatic CNC vertical machining centers are usually equipped with automatic clamping systems that can automatically adjust the clamping force and position according to different workpieces.
3. Automatic tool replacement:
Machining centers typically have tool magazines that contain several tools of different types and sizes. According to the needs of the machining program, the automatic tool switching system can automatically select and change tools during the machining process without manual intervention.
4. Automatic measurement and calibration:
Some advanced CNC vertical machining centers are equipped with automatic measurement and calibration systems. During the processing process, the machine tool can automatically measure the size of the part and perform automatic calibration when necessary to ensure processing accuracy.
6.Multi-axis motion control:
This type of mechanical equipment usually has a multi-axis control system that can achieve simultaneous movement of multiple axes. This makes it possible to perform complex cutting and machining operations in three dimensions.
7. Real-time monitoring and feedback:
Fully automatic CNC machining centers are usually equipped with real-time monitoring systems that can monitor various parameters during the machining process. This real-time monitoring helps detect potential problems and make automatic adjustments if necessary.
8. Automated production line integration:
In the context of industrial automation, fully automatic CNC vertical machining centers can be integrated into the entire production line to communicate and work collaboratively with other automation equipment to achieve higher levels of automated production.
Overall, the automated mechanical equipment of the fully automatic CNC vertical machining center can provide a high degree of accuracy, efficiency and flexibility when processing parts, making the manufacturing process more intelligent and automated.
| Specifications | unit | VMC650 | VMC850 | VMC855 | VMC1050 | VMC1160 | VMC1370 | VMC1580 |
| Table size 工作台尺寸 |
mm | 900x400 | 1000X500 | 1000x550 | 1000x530 | 1200x600 | 1500x700 | 1700x800 |
| Table maximum load 工作台最大承重 |
kg | 350 | 500 | 500 | 600 | 1000 | 900 | 1500 |
| X/Y/Z axis travel X/Y/Z轴坐标行程 |
mm | 650x400x500 | 800x500x500 | 800x550x550 | 1000x500x600 | 1100x600x600 | 1300x700x700 | 1500x800x700 |
| Distance between spindle centerand column 主轴中心线至立柱正面导轨距离 |
mm | 476 | 552 | 590 | 580 | 650 | 752 | 871 |
| Distance between spindle endface and worktable surface 主轴端面至工作台上平面距离 |
mm | 100-600 | 120-670 | 120-670 | 140-740 | 120-720 | 150-850 | 150-900 |
| X/Y/Z Max. feed speed X/Y/Z最大进给速度 |
mm/min | 10000 | 10000 | 10000 | 10000 | 10000 | 8000 | 10000 |
| X/Y/Z Max. Rapid traverse X/Y/Z最大快移速度 |
m/min | 32/32/30 | 32/32/30 | 32/32/30 | 32/32/24 | 32/32/30 | 20/20/15 | 20/20/16 |
| spindle speed 主轴转速 |
r/min | 8000 | 8000 | 8000 | 8000 | 8000 | 8000 | 8000 |
| spindle taper 主轴锥孔 |
type | BT40 | BT40 | BT40 | BT40 | BT40 | BT40 | BT50 |
| Spindle motor power 主轴电机功率 |
kW | 5.5/7.5 | 7.5/11 | 7.5/11 | 7.5/11 | 11/15 | 11/15 | 15/18 |
| X/Y/Z axis servo motor power X/Y/Z轴伺服电机功率 |
kW | 2.6/2.6/2.8 | 3.9/3.9/3.6 | 3.9/3.9/3.6 | 3.9/3.9/3.6 | 4/4/5 | 4/4/5 | 4.5/4.5/4.5 |
| X/Y/Z motor connection X/Y/Z电机连接方式 |
Direct 直联 |
Direct 直联 |
Direct 直联 |
Direct 直联 |
Direct 直接 |
Direct 直接 |
Direct 直接 |
|
| X/Y/Z Guide way type X/Y/Z导轨类型 |
Line rail 线轨 |
Line rail 线轨 |
Line rail 线轨 |
Line rail 线轨 |
third line 三线 |
Two lines and one hard line 两线一硬 |
Two lines and one hard line 两线一硬 |
|
| T slot 工作台T型槽 |
mm | 3-18x125 | 5-18x90 | 5-18x90 | 5-18x90 | 5-18x100 | 5-18x145 | 5-22x145 |
| Repeat positioning accuracy 重复定位精度 |
mm | ±0.004 | ±0.004 | ±0.004 | ±0.004 | ±0.005 | ±0.005 | ±0.005 |
| Tool magazine 刀库形式 |
Hat type/disc type 斗笠式/圆盘式 |
Hat type/disc type 斗笠式/圆盘式 |
disc type 圆盘式 |
disc type 圆盘式 |
disc type 圆盘式 |
disc type 圆盘式 |
disc type 圆盘式 |
|
| Tool capacity 刀库容量 |
16T/16T | 24T | 24T | 24T | 24T | 24T | 24T | |
| Maximum tool weight 最大刀具重量 |
kg | 7 | 8 | 8 | 8 | 8 | 8 | 15 |
| Max. tool length 最大刀具长度 |
mm | 250/300 | 250/300 | 300 | 250/300 | 300 | 300 | 300 |
| Electric capacity 电气总容量 |
kVA | 10 | 15 | 15 | 15 | 18 | 22 | 30 |
| Machine dimension(LxWxH) 机床尺寸(长x宽x高) |
mm | 2300x2000x2300 | 2600x2380x2700 | 2600x2380x2700 | 3200x2420x2400 | 3100x2490x2380 | 3600x3000x2700 | 4260x3545x3200 |
| Net. weight (about) 机床重量(约) |
kg | 4500 | 5000 | 5000 | 6000 | 7000 | 11000 | 12000 |
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