Dual-station Vertical Turning and Grinding Machine
The dual-station vertical turning and grinding machine integrates vertical turning and grinding functions into a single machine platform. Its dual-station design allows multiple machining operations to be completed on a workpiece in a single clamping setup. The equipment is suitable for machining rotary components-such as automotive components, hydraulic parts, valve components, bearing housings, flanges, and gears-that require high roundness, dimensional accuracy, and surface quality. The dual-station vertical turning and grinding machine helps reduce equipment investment and labor costs while improving production efficiency for high-volume manufacturing.
| KD500 | |||||
| journey | X axis | 300mm | Cutting Cooling System | cooling motor | 450+750W |
| Z axis | 500mm | ||||
| Processing capacity | Maximum swing diameter | Φ650mm | Pump output | 4m³/h | |
| turning diameter | Φ500mm | ||||
| turning height | 500mm | factory precision | Repeatability | ±0.003mm | |
| Spindle | Spindle speed | 100-1000rpm | |||
| Spindle motor power | 30Kw | positioning accuracy | ±0.006mm | ||
| Spindle diameter | Φ160mm | ||||
| Hydraulic chuck + turret | Chuck model | hydraulic chuck | smallest positioning unit | 0.001mm | |
| diameter | 15″ | ||||
| Turret station | Eight stations + eight stations | heavyweight size | Dimensions (approx.) | 2800*2400*2910mm | |
| guide | X-axis rolling linear guide | 3 pieces, width 55mm | |||
| Z axis rolling linear guide | 4 pieces, width 55mm | Gross weight (approx.) | 10000 | ||
Product Performance
The machine's main structural castings-including the base, column, column slide, and slide block-are manufactured from high-quality HT250 gray cast iron. The optimized internal rib layout and stress-relief treatment effectively eliminate internal casting stresses, ensuring long-term structural stability. The machine adopts a dual-column design, with the bed supporting two independently driven saddle and slide assemblies, enabling simultaneous rough and finish turning operations.
The spindle features an integrated design to ensure stable dimensional accuracy and excellent surface finish. The spindle bearings utilize a dedicated grease lubrication system. Both the X and Z axes are equipped with roller linear guideways, providing high structural rigidity and load-bearing capacity. This design improves the feed system's load capability and positioning accuracy, allowing the machine to perform heavy-duty cutting with high material removal rates.
The machine comes standard with a 15-inch hydraulic chuck and a rotary hydraulic cylinder installed at the lower end of the spindle, enabling automatic workpiece clamping through the chuck or customized fixtures. The standard turret configuration includes a dual-turret setup (8 stations + 8 stations). Optional configurations include dual horizontal CNC turrets, single- or double-row horizontal tool holders, and an 8-station turret combined with a customized grinding head. A Y-axis can be added according to specific machining requirements, expanding the machine's capabilities to include milling and other combined machining operations.
The feed drive system uses ball screws with dedicated support bearings at both ends. A pre-tensioning installation process minimizes accuracy errors caused by thermal expansion of the ball screws, ensuring consistent machining precision. Both vertical and horizontal feed axes are driven automatically by servo motors, and protective covers are installed on both axes to prevent chips and cutting fluid from damaging the transmission components.
With a total of 16 tool stations, a wide range of turning, grooving, and threading tools can be mounted simultaneously, reducing the need for frequent tool changes when machining complex components.
This eliminates the need for secondary workpiece clamping and a separate finishing grinding machine, while also reducing parallelism and runout errors caused by re-clamping.
Industry Applications
Wind Power Equipment Manufacturing
Machining of wind power flanges, bearing housings, hubs, stator bases, and slewing bearing components.
Construction Machinery Industry
Machining of excavator and loader flange components, planetary gears, support discs, hydraulic housings, and drive wheel discs.
Automotive and Commercial Vehicle Components
Machining of disc-shaped components such as heavy-duty truck hubs, brake discs, flywheels, and clutch pressure plates.
Metallurgical and Mining Machinery
Machining of mining equipment bearing housings, metallurgical flanges, roll-end flanges, gearbox end caps, and heavy-duty disc-shaped housings.
Why Choose Our Dual-station Vertical Turning and Grinding Machine?
Over 10 years of experience in CNC machine tool research, development, and manufacturing
Machine accuracy inspection reports provided
Support for CE certification and export documentation
Customized solutions and machining process optimization available
Free trial machining services available
Overseas installation, commissioning, and operator training support
Long-term spare parts supply and technical support
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